Manufacturing Center

Automatic sorting and grouping test
Applicable: 18650/26650/26700/14500/20650/32650 and other multiple battery models
Production efficiency: Approximately 6000 PCS battery cells/hour
Controller components: High-precision testing instrument control: Voltage accurate to 5 decimal places, internal resistance accurate to 2 decimal places
Advantages: High consistency of battery cell performance, greatly improving battery pack performance and lifespan, the key to quality assurance.

Fully automatic welding
Applicable: 18650/26650/26700/14500/20650/32650
Multiple cell models
Power: 6KW
Travel: 770mm*400mm (can accommodate up to 560PCS cells)
Production efficiency: Double-sided simultaneous welding, approximately 4000PCS cells/hour
Controller components: 7.5-inch touch screen, 6-axis PLC programmer, 3-axis 750W servo motor, 2-axis 400W servo motor welding head
Advantages: Very good welding consistency, uniform and beautiful welds. Large-scale travel,
High current control accuracy.

Laser welding technology
Power: 1500W
Applicable to: cylindrical/polymer/square and other multi-model cells
Travel: 600mm*400mm*400mm
Welding thickness: 2.0mm
Controller components: Programmable intelligent motion system
Advantages: Very good welding consistency, uniform and beautiful welds. Large-scale travel, high current control accuracy.

Ultrasonic welding
Power: 6KW
Controller: Programmable Controller
Frequency: 20KHz
Air Source Pressure: 0.15Mpa~0.6Mpa
Injection Pressure: 0.2~4 MPa
Holding Pressure Time: 0.01~99.99 seconds (Adjustable)
Advantages: Waterproof level IP67 or above, high-precision control of rising and falling waves, automatic frequency tracking

Low-temperature injection molding machine
Power: 4.5KW
Controller: Programmable control system controller
Pressure: 0.5~1.2T Adjustable
Efficiency: 350~600 times/hour
Injection Pressure: 0.2~4 MPa
Storage: Data automatically stored on computer
Advantages: Injection molding waterproof, aging resistant, better insulation, non-toxic and lead-free, good flame retardancy.

Comprehensive testing equipment
Power: 100V/200A
Applicable to: All battery packs
Functions: Overcharge protection, over discharge protection, short circuit protection, internal resistance detection, current detection, etc.
Data: Uses barcode scanning for detection; data is automatically uploaded to the company system and server database.

Laser engraving machine
Applicable to: Battery case ABS material, PC material and other plastic soft materials
Power: 2000W
Single-phase 380V±5%,50Hz
Printing depth: 0.33mm
Printing range: 70*70—400*400
Printing speed: ≤7000mm/s
Printing height: 300mm
Printing direction: Two-way printing
Working time: 24H (continuous operation)
Advantages: Improves the overall aesthetics of the product, and the laser-engraved traceability code allows for product traceability in the future.

Inkjet printer
Applicable to: product text, batch number, date, graphic LOGO, dot matrix characters, etc.
Power parameters: 110-240V, 50/60HZ
Printing height: 13.2mm
Printing distance: 10-14mm (distance between nozzle and object)
Printing accuracy: 800DPI
Operating environment: temperature 5~45 degrees, humidity 40%~60%
Advantages: Improves the overall aesthetics of the product. The spray-coded traceability code allows for traceability of the product in the future.

Automatic bag labeling machine
Applicable battery: Length 30MM-90MM, Width 30MM-60MM, Thickness 30MM-130MM, square and semi-circular
Applicable label: Length 30MM-120MM, Width 28MM-90MM
Thickness 0.08MM-0.15MM
Efficiency: Approximately 1000-1200PCS per hour
Total power: <1KW
Equipment dimensions: 1.2M*0.8M*1.4M
Advantages: Automatic precise product positioning, beautiful appearance after labeling. No scratches, fingerprints, bubbles, etc., thereby improving product quality and production efficiency.

Battery PACK Automation
1. Applicable to: 18650 model
2. The sticker and sorting machine saves labor, and each sorting channel can buffer 100 battery cells.
3. Automatic grouping and picking into the box, avoiding manual insertion into the wrong bracket group, foolproof function; the grouping quantity can also be adjusted according to different products.
4. Automatic CCD visual polarity detection, advance array input, prevent arrangement errors; the equipment can store data for multiple products.

BMS tester
Power: 1600W
Applicable: 1-24 series power battery protection board tester
Current accuracy: ±(0.1%FS+0.1%RD)
Voltage accuracy: ±(0.1%FS+0.1%RD)
Current resolution: 100mA
Voltage resolution: 1mV
Cycle: Number of cycles: 1~9999 times
Advantages: Able to meet the testing needs of lithium iron phosphate and cobalt acid battery protection boards currently on the market, with iron battery and cobalt acid battery test gear switching function

CCD visual inspection
1. High detection accuracy and high-speed detection efficiency. High detection efficiency can exceed 400-1200 per minute. Some small parts may exceed thousands or over 100,000.
2. High quantum efficiency. This is a major advantage. The average quantum efficiency of CCD visual inspection is 30% to 50%, while high quantum efficiency is 90%, approximately 100 times that of ordinary film.
3. It can save labor costs and allow you to perform highly repetitive tasks. Productivity is also greatly improved.

OCV-K value test
Applicable to: cylindrical batteries
Internal resistance accuracy: 0.1 milliohms
Voltage accuracy: 0.000001V
Built-in: Hioki
Scanner: Nissan
Scanning speed: 30000/H (simultaneously scanning 5 cells)
Advantages: Further screening of inconsistent voltage drop, sorting cells with consistent voltage drop, reducing the problem of large pressure difference during battery pack use. Working time: 24H (continuous operation)

High-precision impedance tester
7" (840*480) color LED screen
Signal source (10HZ-1M/5M/10M/20M/30MHZ/50MHz)
Accuracy: 0.08%
Fastest test speed: 2.5ms
Output impedance: 25Ω/100Ω
Provides DCR measurement and internal DC bias (positive and negative 12VDC), meter mode, multi-step list mode, and scan mode
Provides Auto Level Control function (ALC)

High and low temperature test chamber
Temperature and humidity control method: Balanced temperature and humidity control method (BTHC) PID intelligent adjustment.
Temperature range: A: -40℃~+150℃ B: -20℃~+150℃ C: -60℃~+150℃ D: -70℃~+150℃.
Humidity range: 20%~98%R.H
Temperature distribution uniformity: ≤±2℃
Temperature/humidity control fluctuation: ±0.5℃/≤±3%R.H
Heating rate: Approximately 2℃/minute; no load.
Cooling method: Fully enclosed two-stage compressor (air-cooled type) / German BITZER compressor or German GEA Bock compressor (water-cooled type).

Simulated transport vibration table
Maximum Test Load KG: 100KG
Frequency Range: 100-300RPM
Amplitude Range: 25.4mm
Vibration Type: Gyration
Simulated Vehicle Speed: 25-40km/h
Platform Size: 1000*1200mm
Machine Weight: 150KG
Power Supply Voltage: 220V 50HZ

High-power load instrument
Power: 30kW
Resolution: 0.001V/0.01A
Accuracy: ≤0.02%+0.02%FS/≤0.1%+0.1%FS
Interface: USB/CAN/LAN/Digital I/O, optional GPIB/Analog & RS232
Input voltage up to 2250V
Current output range: 0 to 2040A (single cabinet), 0 to 8000A (inter-cabinet parallel connection) Uses third-generation SiC power semiconductor devices Supports LIST function, and LIST files can be imported via USB

Adjustable power supply

High-precision multimeter
7½ digit display
Voltage measurement range from 10 nV to 1000 V
Basic DC voltage measurement accuracy of 0.0006%
Current measurement range from 1 pA to 10 A
Basic DC current measurement accuracy of 0.005%
Resistance measurement range from 1 Ω to 1 GΩ
Basic resistance measurement accuracy of 0.0015%
Low current measurement range from 1 µA to 3000 V
Low voltage measurement range from 1 nV to 1 V

Oscilloscope
Bandwidth: 8 GHz, 6 GHz, 4 GHz, 3 GHz, 2 GHz Memory Depth: Up to 2 Gpts/channel Vertical Resolution: 12-bit Real-time Sampling Rate: Up to 20 GSa/s Waveform Capture Rate: Up to 1 million frames/second
Supports the measurement of signals such as MIPI-DPHY, DDR2/DDR3, USB2.0, 2.5/5/10GBASE-T, etc., making it applicable to a wider range of scenarios; it also adopts a new 15.6-inch high-definition touch screen, supporting split-screen display, bringing a brand-new measurement experience.

Multi-channel Temperature Recorder
Utilizing a high-speed, high-performance 32-bit ARM microprocessor, the screen response time is less than 2 seconds, capable of simultaneously achieving 40-channel signal acquisition, recording, display, and alarm;
Employing a 32M large-capacity FLASH memory chip to store historical data, data is not lost during power outages; depending on the recording interval, data can be stored for 72 hours to 720 days;
40 channels, universal signal input
Sampling cycle: 1 second
Accuracy: 0.2%FS

Drop test machine
Multi-angle drop positions: Vacuum adsorption or clamping 0°, 45°, 90°
Effective drop height: 300-1800mm
Maximum test weight: 20KG
Drop range: 500*600mm
Application range: ≥0.5MPa
Power supply: AC220V 50HZ 5A
Drop height can be set, automatic lifting and lowering (AC variable frequency motor), precise impact location

Battery cell rate tester
Current range: 0~60A, resolution 0.1mA
Current setting accuracy: ±(0.2%RD+0.1%FS)
Measurement accuracy: ±(0.2%RD+0.1%FS)
Voltage measurement range: 0~20V, resolution 0.1mV
Battery voltage range under test: 2~4.5V
Constant voltage setting range: DC2.5~4.5V
Constant voltage setting accuracy: ±(0.1%RD+0.1%FS)
Voltage measurement accuracy: ±(0.1%RD+0.1%FS)
Internal resistance measurement range: 0~200mΩ; Measurement accuracy: ±3mΩ

Triaxial Vibration Tester
Vibration method: Tri-axial vibration
Vibration waveform: Sine wave; half-sine wave
Sweep frequency analysis accuracy: Analysis accuracy: 0.01Hz
Frequency analysis accuracy: Analysis accuracy: 0.01Hz
Amplitude (p-p): 0~5mm Acceleration: [0 ~ 12g (0-120m/s2) arbitrarily adjustable]
Test load (bearing capacity): ≤100KG
Programmable function (0.01Hz) 15 segments, each segment can be arbitrarily set (frequency/time), loopable
Precision: Frequency displayable to 0.01Hz, precision 0.1Hz

Constant resistance discharge tester
Fully automatic offline operation system; the host computer can monitor or exit the discharge process at any time without affecting the discharge detection.
Each battery bank can independently and automatically perform discharge tests without manual intervention; the discharge operation software is based on Windows XP (and above) platform. Each battery bank can be measured in 4 different voltage ranges, covering most battery types, and each point can be unloaded independently.
Voltage detection accuracy is better than ±0.25%, measured impedance > 1MΩ, and discharge load resistance accuracy is better than ±0.5%.
A strict software and hardware monitoring and reset system minimizes external interference.

Electronic magnifier
Connection method: HDMI pure digital high-definition signal.
Photography eyepiece: 0.4X
Working height: 35-200mm
Viewing angle range: 3.5-28mm
Magnification: 25-220x
Center working distance: 105mm
Input voltage: 220V
Recording function: Yes
Measurement function: Yes

Battery Compression Tester
Pressure Range: 1KN-20KN
Piston Diameter: 32mm
Drive Mode: Hydraulic
Unit Conversion: KG/N/LB
Extrusion Stroke: 0-300mm
Extrusion Accuracy: ±1%25
Extrusion Holding Time: 0-99 hours
Control Method: PLC Touch Screen + Remote Control
Power: 2.0KW

Heavy impact testing machine
Structure: All-in-one structure, explosion-proof销+ explosion-proof chain
Falling ball weight: 9.1KG
Falling height: 0-770 mm
Control method: PLC touch screen + remote control
Module diameter: 15.8mm
Test size: W500*D300*H800mm
Power: 2.0KW
Interface: With USB, data can be imported

Thermal shock testing machine
Temperature range: Room temperature ~200℃
Temperature display accuracy: 0.1℃
Temperature stability: ±1.0℃
Temperature uniformity: ±2℃
Heating time: (5±2)℃/min, (average heating, non-linear no-load)
Power supply: 1∮, 220V, 20A
Temperature controller: Programmable temperature controller, can realize the total heating time control, different from the ordinary temperature controller
Outer casing material: Cold-rolled steel plate baking paint

Load instrument 150V60A
Power: 9000W
Resolution: 0.001V/0.01A
Accuracy: ≤0.02%+0.02%FS/≤0.1%+0.1%FS
Interface: USB/CAN/LAN/Digital I/O port, optional GPIB/Analog & RS232
Input voltage up to 2250V
Current output range: 0 to 2040A (single rack), 0 to 8000A (inter-rack parallel)
Adopts third-generation SiC power semiconductor devices. Supports LIST function, and LIST files can be imported via USB.

High-precision cyclic tester
Constant current range: 0~2A, resolution 0.1mA
Current setting accuracy: ±(0.2%RD+0.1%FS)
Measurement accuracy: ±(0.2%RD+0.1%FS)
Voltage measurement range: 0~5V, resolution 0.1mV
Battery voltage under test: 2~4.5V
Constant voltage setting range: DC2.5~4.5V
Constant voltage setting accuracy: ±(0.1%RD+0.1%FS)
Voltage measurement accuracy: ±(0.1%RD+0.1%FS)
Internal resistance measurement range: 0~200mΩ; Measurement accuracy: ±3mΩ

Temperature control short-circuit tester
Short-circuit current:0~1000A:
Short-circuit method:Electric closing type:
Device circuit internal resistance:80+20mQ
Temperature acquisition range:0-1000℃:
Temperature acquisition channels:5 channels:7,Temperature acquisition accuracy:±1℃;
Voltage acquisition range:0-100V:
Voltage acquisition channels:5 channels:10,Voltage accuracy:±1%FS:
Current acquisition range:0-1000A:12
Current accuracy:±0.5%FS:14,Acquisition frequency:10 times/S:

Differential pressure tester
Static/dynamic voltage test and dynamic test of 1-48 series lithium batteries;
Display resolution up to 0.1mV, and user self-calibration function, to achieve high-precision testing and display.
Automatic identification of the number of connected battery strings, wiring detection and pressure difference analysis;
Scanner access, can automatically start testing and data saving by reading the battery barcode or QR code;
Dual-channel mode of RS485 wired communication and Bluetooth wireless communication, which can be directly connected to a computer or server for communication through the randomly equipped tools;

ZCV curve tester
Voltage range: 0-50V
Current range: 0-100A
Current setting accuracy: ±(0.2%RD+0.1%FS)
Measurement accuracy: ±(0.2%RD+0.1%FS)
ZCV curve test at -20°, 0°, 25°, and 45°

Programmable Power Supply

Load instrument 150V50A
Power: 7500W
Resolution: 0.001V/0.01A
Accuracy: ≤0.02%+0.02%FS/≤0.1%+0.1%FS
Interface: USB/CAN/LAN/Digital I/O, optional GPIB/Analog & RS232
Input voltage up to 2250V
Current output range: 0 to 2040A (single cabinet), 0 to 8000A (inter-cabinet parallel connection)
Uses third-generation SiC power semiconductor devices. Supports LIST function and LIST files can be imported via USB.

Battery Simulator
Voltage specification: 6V■ Current specification: ±1A/±3A/±5A
Voltage accuracy up to 0.6mV
High integration, single unit 24 channels, inter-channel isolation
μs-level dynamic response, truly simulating battery characteristics
uA-level current measurement accuracy, automatic ranging
Voltage ripple noise: ≤2mVrms
Supports multiple functions such as charging mode, battery simulation, sequence test, and SOC simulation
Supports LAN, RS232 communication control, dual LAN interfaces

Multifunction Battery Tester
Constant current range: 0~2A, resolution 0.1mA
Current setting accuracy: ±(0.2%RD+0.1%FS)
Measurement accuracy: ±(0.2%RD+0.1%FS)
Voltage measurement range: 0~5V, resolution 0.1mV
Battery voltage under test: 2~4.5V
Constant voltage setting range: DC2.5~4.5V
Constant voltage setting accuracy: ±(0.1%RD+0.1%FS)
Voltage measurement accuracy: ±(0.1%RD+0.1%FS)
Internal resistance measurement range: 0~200mΩ; Measurement accuracy: ±3mΩ

Tensile testing machine
Capacity selection: 200~2000kg
Unit switching: KG, LB, N, KN
Load accuracy: 0.5
Displacement resolution (mm): 0.0025mm
Displacement measurement error: 1
Constant force, constant deformation, constant displacement control range:
Constant force, constant deformation, constant displacement control accuracy: When set value <10%FS, within 1.0 of set value
When set value 10%FS, within 0.1 of set value
Deformation rate adjustment error: 1 of set value A

3 sets of comprehensive testing instruments
Power: 15V/30A
Applicable to: All battery packs
Functions: Overcharge protection, over discharge protection, short circuit protection, internal resistance detection, current detection, etc.
Data: Uses barcode scanning for detection; data is automatically uploaded to the company system and server database.
Service Hotline
Email:zhangjie@ganeny.com
Website:www.ganeny.com
Address: No. 79, Shayuan Road, Shabu, Dalang Town, Dongguan City, Guangdong Province, China

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