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Automatic sorting and grouping test

Automatic sorting and grouping test

Applicable: 18650/26650/26700/14500/20650/32650 and other multiple battery models

Production efficiency: Approximately 6000 PCS battery cells/hour

Controller components: High-precision testing instrument control: Voltage accurate to 5 decimal places, internal resistance accurate to 2 decimal places

Advantages: High consistency of battery cell performance, greatly improving battery pack performance and lifespan, the key to quality assurance.

Fully automatic welding

Fully automatic welding

Applicable: 18650/26650/26700/14500/20650/32650

Multiple cell models

Power: 6KW

Travel: 770mm*400mm (can accommodate up to 560PCS cells)

Production efficiency: Double-sided simultaneous welding, approximately 4000PCS cells/hour

Controller components: 7.5-inch touch screen, 6-axis PLC programmer, 3-axis 750W servo motor, 2-axis 400W servo motor welding head

Advantages: Very good welding consistency, uniform and beautiful welds. Large-scale travel,

High current control accuracy.

Laser welding technology

Laser welding technology

Power: 1500W

Applicable to: cylindrical/polymer/square and other multi-model cells

Travel: 600mm*400mm*400mm

Welding thickness: 2.0mm

Controller components: Programmable intelligent motion system

Advantages: Very good welding consistency, uniform and beautiful welds. Large-scale travel, high current control accuracy.

Ultrasonic welding

Ultrasonic welding

Power: 6KW

Controller: Programmable Controller

Frequency: 20KHz

Air Source Pressure: 0.15Mpa~0.6Mpa

Injection Pressure: 0.2~4 MPa

Holding Pressure Time: 0.01~99.99 seconds (Adjustable)

Advantages: Waterproof level IP67 or above, high-precision control of rising and falling waves, automatic frequency tracking

Low-temperature injection molding machine

Low-temperature injection molding machine

Power: 4.5KW

Controller: Programmable control system controller

Pressure: 0.5~1.2T Adjustable

Efficiency: 350~600 times/hour

Injection Pressure: 0.2~4 MPa

Storage: Data automatically stored on computer

Advantages: Injection molding waterproof, aging resistant, better insulation, non-toxic and lead-free, good flame retardancy.

Comprehensive testing equipment

Comprehensive testing equipment

Power: 100V/200A

Applicable to: All battery packs

Functions: Overcharge protection, over discharge protection, short circuit protection, internal resistance detection, current detection, etc.

Data: Uses barcode scanning for detection; data is automatically uploaded to the company system and server database.

Laser engraving machine

Laser engraving machine

Applicable to: Battery case ABS material, PC material and other plastic soft materials

Power: 2000W

Single-phase 380V±5%,50Hz

Printing depth: 0.33mm

Printing range: 70*70—400*400

Printing speed: ≤7000mm/s

Printing height: 300mm

Printing direction: Two-way printing

Working time: 24H (continuous operation)

Advantages: Improves the overall aesthetics of the product, and the laser-engraved traceability code allows for product traceability in the future.

Inkjet printer

Inkjet printer

Applicable to: product text, batch number, date, graphic LOGO, dot matrix characters, etc.

Power parameters: 110-240V, 50/60HZ

Printing height: 13.2mm

Printing distance: 10-14mm (distance between nozzle and object)

Printing accuracy: 800DPI

Operating environment: temperature 5~45 degrees, humidity 40%~60%

Advantages: Improves the overall aesthetics of the product. The spray-coded traceability code allows for traceability of the product in the future.

Automatic bag labeling machine

Automatic bag labeling machine

Applicable battery: Length 30MM-90MM, Width 30MM-60MM, Thickness 30MM-130MM, square and semi-circular

Applicable label: Length 30MM-120MM, Width 28MM-90MM

Thickness 0.08MM-0.15MM

Efficiency: Approximately 1000-1200PCS per hour

Total power: <1KW

Equipment dimensions: 1.2M*0.8M*1.4M

Advantages: Automatic precise product positioning, beautiful appearance after labeling. No scratches, fingerprints, bubbles, etc., thereby improving product quality and production efficiency.

Battery PACK Automation

Battery PACK Automation

1. Applicable to: 18650 model

2. The sticker and sorting machine saves labor, and each sorting channel can buffer 100 battery cells.

3. Automatic grouping and picking into the box, avoiding manual insertion into the wrong bracket group, foolproof function; the grouping quantity can also be adjusted according to different products.

4. Automatic CCD visual polarity detection, advance array input, prevent arrangement errors; the equipment can store data for multiple products.

BMS tester

BMS tester

Power: 1600W

Applicable: 1-24 series power battery protection board tester

Current accuracy: ±(0.1%FS+0.1%RD)

Voltage accuracy: ±(0.1%FS+0.1%RD)

Current resolution: 100mA

Voltage resolution: 1mV

Cycle: Number of cycles: 1~9999 times

Advantages: Able to meet the testing needs of lithium iron phosphate and cobalt acid battery protection boards currently on the market, with iron battery and cobalt acid battery test gear switching function

CCD visual inspection

CCD visual inspection

1. High detection accuracy and high-speed detection efficiency. High detection efficiency can exceed 400-1200 per minute. Some small parts may exceed thousands or over 100,000.

2. High quantum efficiency. This is a major advantage. The average quantum efficiency of CCD visual inspection is 30% to 50%, while high quantum efficiency is 90%, approximately 100 times that of ordinary film.

3. It can save labor costs and allow you to perform highly repetitive tasks. Productivity is also greatly improved.

OCV-K value test

OCV-K value test

Applicable to: cylindrical batteries

Internal resistance accuracy: 0.1 milliohms

Voltage accuracy: 0.000001V

Built-in: Hioki

Scanner: Nissan

Scanning speed: 30000/H (simultaneously scanning 5 cells)

Advantages: Further screening of inconsistent voltage drop, sorting cells with consistent voltage drop, reducing the problem of large pressure difference during battery pack use. Working time: 24H (continuous operation)

High-precision impedance tester

High-precision impedance tester

7" (840*480) color LED screen

Signal source (10HZ-1M/5M/10M/20M/30MHZ/50MHz)

Accuracy: 0.08%

Fastest test speed: 2.5ms

Output impedance: 25Ω/100Ω

Provides DCR measurement and internal DC bias (positive and negative 12VDC), meter mode, multi-step list mode, and scan mode

Provides Auto Level Control function (ALC)

High and low temperature test chamber

High and low temperature test chamber

Temperature and humidity control method: Balanced temperature and humidity control method (BTHC) PID intelligent adjustment.

Temperature range: A: -40℃~+150℃ B: -20℃~+150℃ C: -60℃~+150℃ D: -70℃~+150℃.

Humidity range: 20%~98%R.H

Temperature distribution uniformity: ≤±2℃

Temperature/humidity control fluctuation: ±0.5℃/≤±3%R.H

Heating rate: Approximately 2℃/minute; no load.

Cooling method: Fully enclosed two-stage compressor (air-cooled type) / German BITZER compressor or German GEA Bock compressor (water-cooled type).

Simulated transport vibration table

Simulated transport vibration table

Maximum Test Load KG: 100KG

Frequency Range: 100-300RPM

Amplitude Range: 25.4mm

Vibration Type: Gyration

Simulated Vehicle Speed: 25-40km/h

Platform Size: 1000*1200mm

Machine Weight: 150KG

Power Supply Voltage: 220V 50HZ

High-power load instrument

High-power load instrument

Power: 30kW

Resolution: 0.001V/0.01A

Accuracy: ≤0.02%+0.02%FS/≤0.1%+0.1%FS

Interface: USB/CAN/LAN/Digital I/O, optional GPIB/Analog & RS232

Input voltage up to 2250V

Current output range: 0 to 2040A (single cabinet), 0 to 8000A (inter-cabinet parallel connection) Uses third-generation SiC power semiconductor devices Supports LIST function, and LIST files can be imported via USB

Adjustable power supply

Adjustable power supply

Utilizing a high-speed DSP for PID calculation with direct PWM output, the modular design achieves high power density, small size, and significantly reduced failure rate; the control circuit employs a high-speed CPU, ensuring high voltage regulation accuracy and low ripple; a 16-bit high-speed ADC enables fast and accurate measurement of voltage and current values; output voltage, current, and power are adjustable from zero to full range; constant voltage, constant current, and constant power modes are available with automatic cross-switching, maintaining a balance between control and protection; LED display with 5-digit voltage and current readings;
High-precision multimeter

High-precision multimeter

7½ digit display

Voltage measurement range from 10 nV to 1000 V

Basic DC voltage measurement accuracy of 0.0006%

Current measurement range from 1 pA to 10 A

Basic DC current measurement accuracy of 0.005%

Resistance measurement range from 1 Ω to 1 GΩ

Basic resistance measurement accuracy of 0.0015%

Low current measurement range from 1 µA to 3000 V

Low voltage measurement range from 1 nV to 1 V

Oscilloscope

Oscilloscope

Bandwidth: 8 GHz, 6 GHz, 4 GHz, 3 GHz, 2 GHz Memory Depth: Up to 2 Gpts/channel Vertical Resolution: 12-bit Real-time Sampling Rate: Up to 20 GSa/s Waveform Capture Rate: Up to 1 million frames/second

Supports the measurement of signals such as MIPI-DPHY, DDR2/DDR3, USB2.0, 2.5/5/10GBASE-T, etc., making it applicable to a wider range of scenarios; it also adopts a new 15.6-inch high-definition touch screen, supporting split-screen display, bringing a brand-new measurement experience.

Multi-channel Temperature Recorder

Multi-channel Temperature Recorder

Utilizing a high-speed, high-performance 32-bit ARM microprocessor, the screen response time is less than 2 seconds, capable of simultaneously achieving 40-channel signal acquisition, recording, display, and alarm;

Employing a 32M large-capacity FLASH memory chip to store historical data, data is not lost during power outages; depending on the recording interval, data can be stored for 72 hours to 720 days;

40 channels, universal signal input

Sampling cycle: 1 second

Accuracy: 0.2%FS

Drop test machine

Drop test machine

Multi-angle drop positions: Vacuum adsorption or clamping 0°, 45°, 90°

Effective drop height: 300-1800mm

Maximum test weight: 20KG

Drop range: 500*600mm

Application range: ≥0.5MPa

Power supply: AC220V 50HZ 5A

Drop height can be set, automatic lifting and lowering (AC variable frequency motor), precise impact location

Battery cell rate tester

Battery cell rate tester

Current range: 0~60A, resolution 0.1mA

Current setting accuracy: ±(0.2%RD+0.1%FS)

Measurement accuracy: ±(0.2%RD+0.1%FS)

Voltage measurement range: 0~20V, resolution 0.1mV

Battery voltage range under test: 2~4.5V

Constant voltage setting range: DC2.5~4.5V

Constant voltage setting accuracy: ±(0.1%RD+0.1%FS)

Voltage measurement accuracy: ±(0.1%RD+0.1%FS)

Internal resistance measurement range: 0~200mΩ; Measurement accuracy: ±3mΩ

Triaxial Vibration Tester

Triaxial Vibration Tester

Vibration method: Tri-axial vibration

Vibration waveform: Sine wave; half-sine wave

Sweep frequency analysis accuracy: Analysis accuracy: 0.01Hz

Frequency analysis accuracy: Analysis accuracy: 0.01Hz

Amplitude (p-p): 0~5mm Acceleration: [0 ~ 12g (0-120m/s2) arbitrarily adjustable]

Test load (bearing capacity): ≤100KG

Programmable function (0.01Hz) 15 segments, each segment can be arbitrarily set (frequency/time), loopable

Precision: Frequency displayable to 0.01Hz, precision 0.1Hz

Constant resistance discharge tester

Constant resistance discharge tester

Fully automatic offline operation system; the host computer can monitor or exit the discharge process at any time without affecting the discharge detection.

Each battery bank can independently and automatically perform discharge tests without manual intervention; the discharge operation software is based on Windows XP (and above) platform. Each battery bank can be measured in 4 different voltage ranges, covering most battery types, and each point can be unloaded independently.

Voltage detection accuracy is better than ±0.25%, measured impedance > 1MΩ, and discharge load resistance accuracy is better than ±0.5%.

A strict software and hardware monitoring and reset system minimizes external interference.

Electronic magnifier

Electronic magnifier

Connection method: HDMI pure digital high-definition signal.

Photography eyepiece: 0.4X

Working height: 35-200mm

Viewing angle range: 3.5-28mm

Magnification: 25-220x

Center working distance: 105mm

Input voltage: 220V

Recording function: Yes

Measurement function: Yes

Battery Compression Tester

Battery Compression Tester

Pressure Range: 1KN-20KN

Piston Diameter: 32mm

Drive Mode: Hydraulic

Unit Conversion: KG/N/LB

Extrusion Stroke: 0-300mm

Extrusion Accuracy: ±1%25

Extrusion Holding Time: 0-99 hours

Control Method: PLC Touch Screen + Remote Control

Power: 2.0KW

Heavy impact testing machine

Heavy impact testing machine

Structure: All-in-one structure, explosion-proof销+ explosion-proof chain

Falling ball weight: 9.1KG

Falling height: 0-770 mm

Control method: PLC touch screen + remote control

Module diameter: 15.8mm

Test size: W500*D300*H800mm

Power: 2.0KW

Interface: With USB, data can be imported

Thermal shock testing machine

Thermal shock testing machine

Temperature range: Room temperature ~200℃

Temperature display accuracy: 0.1℃

Temperature stability: ±1.0℃

Temperature uniformity: ±2℃

Heating time: (5±2)℃/min, (average heating, non-linear no-load)

Power supply: 1∮, 220V, 20A

Temperature controller: Programmable temperature controller, can realize the total heating time control, different from the ordinary temperature controller

Outer casing material: Cold-rolled steel plate baking paint

Load instrument 150V60A

Load instrument 150V60A

Power: 9000W

Resolution: 0.001V/0.01A

Accuracy: ≤0.02%+0.02%FS/≤0.1%+0.1%FS

Interface: USB/CAN/LAN/Digital I/O port, optional GPIB/Analog & RS232

Input voltage up to 2250V

Current output range: 0 to 2040A (single rack), 0 to 8000A (inter-rack parallel)

Adopts third-generation SiC power semiconductor devices. Supports LIST function, and LIST files can be imported via USB.

High-precision cyclic tester

High-precision cyclic tester

Constant current range: 0~2A, resolution 0.1mA

Current setting accuracy: ±(0.2%RD+0.1%FS)

Measurement accuracy: ±(0.2%RD+0.1%FS)

Voltage measurement range: 0~5V, resolution 0.1mV

Battery voltage under test: 2~4.5V

Constant voltage setting range: DC2.5~4.5V

Constant voltage setting accuracy: ±(0.1%RD+0.1%FS)

Voltage measurement accuracy: ±(0.1%RD+0.1%FS)

Internal resistance measurement range: 0~200mΩ; Measurement accuracy: ±3mΩ

Temperature control short-circuit tester

Temperature control short-circuit tester

Short-circuit current:0~1000A:

Short-circuit method:Electric closing type:

Device circuit internal resistance:80+20mQ

Temperature acquisition range:0-1000℃:

Temperature acquisition channels:5 channels:7,Temperature acquisition accuracy:±1℃;

Voltage acquisition range:0-100V:

Voltage acquisition channels:5 channels:10,Voltage accuracy:±1%FS:

Current acquisition range:0-1000A:12

Current accuracy:±0.5%FS:14,Acquisition frequency:10 times/S:

Differential pressure tester

Differential pressure tester

Static/dynamic voltage test and dynamic test of 1-48 series lithium batteries;

Display resolution up to 0.1mV, and user self-calibration function, to achieve high-precision testing and display.

Automatic identification of the number of connected battery strings, wiring detection and pressure difference analysis;

Scanner access, can automatically start testing and data saving by reading the battery barcode or QR code;

Dual-channel mode of RS485 wired communication and Bluetooth wireless communication, which can be directly connected to a computer or server for communication through the randomly equipped tools;

ZCV curve tester

ZCV curve tester

Voltage range: 0-50V

Current range: 0-100A

Current setting accuracy: ±(0.2%RD+0.1%FS)

Measurement accuracy: ±(0.2%RD+0.1%FS)

ZCV curve test at -20°, 0°, 25°, and 45°

Programmable Power Supply

Programmable Power Supply

Utilizing a high-speed DSP for PID calculation with direct PWM output, the modular design achieves high power density, small size, and significantly reduced failure rate; the control circuit employs a high-speed CPU, ensuring high voltage regulation accuracy and low ripple; a 16-bit high-speed ADC enables fast and accurate measurement of voltage and current values; output voltage, current, and power are adjustable from zero to full range; constant voltage, constant current, and constant power modes are available with automatic cross-switching, maintaining a balance between control and protection; LED display with 5-digit voltage and current readings;
Load instrument 150V50A

Load instrument 150V50A

Power: 7500W

Resolution: 0.001V/0.01A

Accuracy: ≤0.02%+0.02%FS/≤0.1%+0.1%FS

Interface: USB/CAN/LAN/Digital I/O, optional GPIB/Analog & RS232

Input voltage up to 2250V

Current output range: 0 to 2040A (single cabinet), 0 to 8000A (inter-cabinet parallel connection)

Uses third-generation SiC power semiconductor devices. Supports LIST function and LIST files can be imported via USB.

Battery Simulator

Battery Simulator

Voltage specification: 6V■ Current specification: ±1A/±3A/±5A

Voltage accuracy up to 0.6mV

High integration, single unit 24 channels, inter-channel isolation

μs-level dynamic response, truly simulating battery characteristics

uA-level current measurement accuracy, automatic ranging

Voltage ripple noise: ≤2mVrms

Supports multiple functions such as charging mode, battery simulation, sequence test, and SOC simulation

Supports LAN, RS232 communication control, dual LAN interfaces

Multifunction Battery Tester

Multifunction Battery Tester

Constant current range: 0~2A, resolution 0.1mA

Current setting accuracy: ±(0.2%RD+0.1%FS)

Measurement accuracy: ±(0.2%RD+0.1%FS)

Voltage measurement range: 0~5V, resolution 0.1mV

Battery voltage under test: 2~4.5V

Constant voltage setting range: DC2.5~4.5V

Constant voltage setting accuracy: ±(0.1%RD+0.1%FS)

Voltage measurement accuracy: ±(0.1%RD+0.1%FS)

Internal resistance measurement range: 0~200mΩ; Measurement accuracy: ±3mΩ

Tensile testing machine

Tensile testing machine

Capacity selection: 200~2000kg

Unit switching: KG, LB, N, KN

Load accuracy: 0.5

Displacement resolution (mm): 0.0025mm

Displacement measurement error: 1

Constant force, constant deformation, constant displacement control range:

Constant force, constant deformation, constant displacement control accuracy: When set value <10%FS, within 1.0 of set value

When set value  10%FS, within 0.1 of set value

Deformation rate adjustment error: 1 of set value A

3 sets of comprehensive testing instruments

3 sets of comprehensive testing instruments

Power: 15V/30A

Applicable to: All battery packs

Functions: Overcharge protection, over discharge protection, short circuit protection, internal resistance detection, current detection, etc.

Data: Uses barcode scanning for detection; data is automatically uploaded to the company system and server database.


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